2. Wafer Batter Mixing TankThe batter storage tank has a sandwiched structure which allows cooling water to flow around so as to ensure high batter quality, and it is completely constructed from stainless steel.
    2. Soft Waffle Baking OvenOur soft waffle production machine automatically spreads waffle batter on every baking plate, and bakes it until waffles are roasted and delivered to the next step by a chain conveyor.
    2. Wafer Batter Aeration SystemThe wafer batter aeration system, also called a waffle batter aerator, is used for the continuous homogenization of waffle batter, and this is achieved by aeration process which would generate tiny and uniform air bubbles in the batter.
    2. Air DryerThe air dryer is utilized to cool compressed air, then the dried and purified compressed air will be delivered to the wafer batter aeration system.
    2. Cooling ConveyorThe cooling conveyor is designed to further remove water content of soft waffles by evaporation and cooling methods, thus making finished waffles suitable for packing.

Soft Waffle Production Line

The soft waffle production line was developed on our own in the year of 2008, and it was successfully released to the market at the beginning of 2009. As a pioneer product in China, it has gained four design patents, three utility model patents and one invention patent. In particular, the invention patent (200910041143.6), i.e. one demoulding and wafer feeding mechanism for soft waffle baking oven, was honored as 2010 Guangdong Province Technological Invention Award (First Rank).

Feature
This waffle production equipment only requires four operators, and it is characterized by compact structure, small floor area, high output, low energy consumption, stable performance, long-time working, convenient maintenance, no environmental pollution, high degree of automation, etc.

Recommended User
Our soft cake production line is suitable for large food processing plants, factory owners who have big workshops, individuals that have independent marketing channels and sufficient funds, investors that have relevant experience in this field and so on.

Detailed Information

Technical Data of Soft Waffle Production Line
Mould No. 75
Baking oven length (m) 14.5
Production line length (m) 23.6
Total weight (t) 19
Baking oven power (kW) 8.12
Fuel gas consumption (m3/h) 54
Electrical heating power (kW) 338
Biscuit output(kg/h) 364.5

Note:
1. Standard baking plate size: 470×325mm
2. Biscuit size: 85×60×12mm (customizable)
3. Single biscuit weight: 15g
4. Baking time: 3 minutes
5. Cycle time of baking oven: 3-3.5 minutes
6. Water content of wafer biscuit: 12%-14%
7. Pass rate of wafer biscuit: 90%
8. Acceptable quality level: Clear pattern, plump edge, uniform color
9. Production capacity: 347-405 pieces per minute
10. Required floor area: 260m2

Performance Requirement
1. For the entire soft waffle production line, its electrical components are in accordance with CE standards, while all parts (except baking plates) that will come into contact with wafers are constructed from 304 stainless steel.

2. As for the baking oven, its thermally insulated door is manufactured from 1.2-mm-thick metal materials.

3. The baking oven shall be outfitted with a sound-light alarming device.

4. There should be a safety shield for transmission parts.

Packing
Every single machine of this soft waffle production line is packed by flat rack, and it is covered with a layer of moisture-proof film. Then, these machines are placed in one 40'HQ container and one 40'GP container.

Samples

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